The benefits of GRP grating over steel in the rail industry

The UK rail network is one of the busiest in the world, with over 1.7 billion rail journeys reported to have taken place from September 2023-2024. Selecting the appropriate materials for rail infrastructure is key to keeping the UK moving safely. Steel has traditionally been the go-to choice for rail grating solutions – however, Glass Reinforced Plastic (GRP) grating panels are becoming increasingly popular thanks to their wide range of benefits. 

In today’s blog, we explore all the reasons why you should use GRP grating instead of steel for your upcoming rail project.

Safety

Safety is a critical consideration when planning any rail project. Thanks to its non-conductive nature, GRP grating is increasingly being used for railway operations. Unlike traditional materials such as steel, GRP does not conduct electricity, making it an ideal choice for environments near high-voltage equipment and electrified tracks.

Additionally, GRP also offers excellent slip resistance. The textured anti-slip surface of the material is specifically designed to prevent slips and falls, even in wet or oily conditions. This helps to keep the public and workers safe by reducing the risk of dangerous railway accidents.

Durability

Rail infrastructure is regularly exposed to harsh environmental conditions, including moisture, extreme temperatures, and harmful chemicals. Even when galvanised, steel gratings are susceptible to rust and corrosion over time, which compromises their structural integrity and safety.

In contrast, GRP grating systems offer exceptional corrosion resistance, ensuring longevity and reliability even in the most challenging conditions. These systems typically last for over 20 years, reducing the need for frequent replacements or costly repairs. All this helps to keep train journeys running on schedule with minimal downtime.

Easy installation

Did you know that GRP grating panels are approximately 60-75% lighter than steel alternatives? GRP panels can be quickly transported, cut to size, and installed on-site without any specialist heavy lifting equipment or tools, making them an ideal choice for rail projects that require fast, fuss-free safety solutions.

At Ezi Klamp, we also offer a specialist site installation service for more complex railway projects. All installations are carried out by our experienced, CSCS accredited operatives, and we also hold SMAS accreditation for your peace of mind. We’ll ensure your GRP solutions are installed as safely and efficiently as possible, so you can focus on the smooth operation of your railway.

Low maintenance

Maintenance is also a critical concern for modern rail projects. Infrastructure must remain operational with minimal downtime, as this can lead to significant lost revenue for operators and costly disruption for commuters. 

Steel gratings require regular upkeep to maintain their functionality and appearance, whereas GRP grating systems are virtually maintenance-free. This low maintenance requirement not only reduces operational costs but also minimises service disruptions. Whilst the initial investment in GRP may be more expensive than steel, the substantial savings in maintenance and replacement expenses make it a much more cost-effective solution.

Flexibility

Need to customise your grating to ensure compatibility with existing structures? GRP grating solutions can be specifically tailored to meet your specific project requirements. They can be fabricated in various sizes, colours, and configurations, making them suitable for a diverse range of applications within the rail sector. 

Ezi Klamp’s GRP grating is available in yellow or grey with a thickness of 25mm, 38mm, or 50mm, and can be specifically adapted to suit your unique project needs. Whether you require a new signal platform, trackside walkway, or platform stairs, we’ll ensure your new GRP grating seamlessly integrates with your existing infrastructure.

Ezi Klamp’s leading GRP rail solutions

Ezi Klamp is the UK’s leading supplier of high quality GRP solutions for the rail sector. We work closely with railway operators, contractors, and infrastructure managers to supply and install GRP grating panels, GRP riser grating, GRP handrails, GRP palisade fencing, and GRP access platforms that help to improve safety and reduce long-term costs. 

We can also deliver bespoke GRP solutions to suit your unique project requirements – whether it be extending a platform, installing additional steps, or designing custom walkways to improve access.

Explore our range of GRP solutions for rail and discover how Ezi Klamp can support your next rail infrastructure project.